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XPS Boardstock & Fanfold Product Overview

XPS Boardstock Insulation Products

XPS foam has an innate combination of properties that make it one of the most efficient insulating materials available. The closed-cell structure, responsible for the foam’s excellent moisture resistance, also contributes to its high compressive strength and superior thermal performance. Table 1 of ASTM C-578-85 is the most universally used standard for specifying rigid cellular polystyrene (RCPS) insulation materials. This table includes both molded expanded polystyrene foam (EPS) and extruded polystyrene foam (XPS) products. To make it easier for you to find the properties of XPS products only, we have excerpted the XPS portions of Table 1 on the standards page of this website. XPS is available in Types IV, V, VI, VII and X. Contact sponsoring manufacturers for availability of specific materials.

Air infiltration reduction
XPS boardstock products are available with ship-lap or tongue-and-groove edge treatments to minimize air leakage through the joints.

Installation ease
The combination of light weight, durability and edge treatments allow XPS boardstock to be installed at low cost.

Boardstock Insulation Applications

Roofs – new or retrofit
High R-value, high compressive strength, light weight and moisture resistance make XPS foam a cost-efficient, effective choice for commercial roofing insulation – whether new or retrofit—sometimes referred to as "reroofing". The weather resistance properties allow XPS to be installed under the membrane (the conventional system) or over the membrane (the PMR system) to protect it from damage and weather.

Walls
Used with either wood or metal stud framing, XPS foam insulation provides a highly moisture resistant thermal break envelope outside the studs to sheath and insulate all framing. XPS offers significant insulating performance while also reducing air infiltration. New or retrofit siding, brick and stucco finishes can then be applied.

Applied to masonry or concrete interior walls, XPS insulation can be used with furring systems or other attachment methods to provide energy efficiency.

Placed within the cavity, XPS insulation retards heat transmission and reduces the passage of water vapor. XPS will not settle.

Used in a “hard coat” cementitious, mechanically attached exterior insulation system, XPS can substantially reduce thermal bridging. The system provides a sturdy, thermally-efficient and attractive exterior.

Foundations
The long term R-value, high compressive strength, exceptional moisture resistance and excellent resistance to chemicals typically found in soil make XPS ideal for use as foundation insulation.

Other XPS applications include:

  • Exterior Insulation Finish Systems (EIFS)
  • Insulating Concrete Form Systems (ICFs)
  • Structural Insulated Panels (SIPs)
  • Earth shelters
  • Swimming pools
  • Recreational vehicles
  • Agricultural buildings
  • Low temperature spaces
  • Ice rinks
  • Precast concrete systems
  • Plaza decks
  • Highway insulation
  • Airport runway insulation

Fanfold Sheet Products

Air infiltration reduction
XPS in fanfold sheet form is used, in part, as an air infiltration barrier. The leakage of air through all the normal seams and tiny cracks of the exterior walls can account for as much as 30 percent of the heat loss in a typical home. Wrapping the home with continuous fanfold sheets of XPS foam can significantly reduce energy loss.

Water vapor permeability control
Fanfold sheets are a barrier to liquid water. However, the product design (thickness of the sheet; facer characteristics) allows the transfer of water vapor when critical for the application. This property is known as permeance and is expressed in “perms.”

Low cost installation
The fanfold design offers significant labor savings during installation.

Fanfold Sheet Applications

Walls
XPS fanfold sheets offer the opportunity to significantly reduce air infiltration, making them the preferred choice in manufactured housing, RV and residing applications. Their compressive strength and rigidity provide a level firm base on which to apply new siding. Additionally, XPS fanfold sheets offer dependable moisture resistance and good sound insulation properties.

Foundations
XPS offers durability, ease of installation and moisture resistance when used as a protection board over foundation wall waterproofing.

 

 

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